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4-Wall Gaylord Boxes For Sale Near Me

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What Is a 4-Wall Gaylord Box?

4-ply Gaylord boxes are rugged, heavy-duty corrugated bins designed for tough industrial applications. Each wall is made by gluing together multiple layers of fluted cardboard, then bonded to form a strong four-wall structure. This layered construction delivers excellent durability and load-bearing strength, making them ideal for storing and transporting heavy or bulky materials.

Fluting Explained: How Strength Is Built

Fluting is the wavy interior layer in corrugated cardboard that creates rigidity. A 4-wall box typically combines layers of fluting from 1-wall, 2-wall, and 3-wall sheets, laminated together to form a unified high-strength panel.

Flute profiles also vary:

  • Type A: thick and strong, good for heavy-duty applications
  • Type B and C: standard for most general-purpose uses
  • Type E and F: thinner and more precise, used for lighter or delicate goods

The mix of flute types impacts compression resistance and cost. Learn more about fluting options on our Gaylord box overview page.

An illustrated guide to corrugated cardboard fluting
ConditionNew or Used
ShapeRectangle or Octagon
Popular TypesHPT, Laminated Boxes, Standard Gaylords
Bottom FlapsPartial Flap, Full Flap
Weight Capacity2000-4000 lbs

Features and Use Cases

4-wall Gaylord boxes offer:

  • High stacking strength for vertical storage
  • Excellent protection during rough handling
  • Compatibility with pallets and warehouse racking

They’re a smart middle ground between 3-wall boxes and 5-wall boxes—stronger than standard models but less bulky and expensive than the highest-grade options.

Sizes, Pricing & Budget Options

Available in a range of standard sizes like 48”x40”x40”, as well as custom dimensions, these bins can be tailored to your workflow. Price is typically based on condition, design complexity, and volume ordered.

If you’re working with tight budgets, take a look at our pre-owned box inventory.

Popular Sizes (LxWxH")48x40x36-42, 48x45x36-42
LxWxH" Variation 28-50"
Used Pricing per Box$12.00-$20.00
Units per Pallet25-100
Units per 53' Truckload400-600
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