2-Wall Gaylord Boxes For Sale
Key Information for Double-Wall Box Buyers
- Capacity: 200 –1,000 lbs
- Price: Used $6–$16 each; new $12–$60 each.
- Common sizes: 48×40×36–42 and 48×45×36–42; heights ~28–50".
- Per pallet: 50–200
- Per Truck: 750–2000 per 53’ dry van.
- More: Browse all Gaylord boxes for sale - sizes, wall counts, and styles available.
2-Wall Corrugated Bulk Bins Overview
A 2-wall Gaylord box is a large cardboard bulk container made with two layers of corrugated cardboard. It works well for lighter shipping and storage jobs that do not need heavy-duty protection. Thanks to its lightweight design, it's easy to handle and cost-effective
Is a 2-ply Gaylord box Right for Me?
This lightweight, lower-cost box is a good fit for products that are not fragile, and is widely used in retail, food distribution, and warehousing.
Common users of 2-wall bulk bins include:
- Produce growers and distributors – for shipping fruits, vegetables, and bulk greens
- Pumpkin and melon farms – for transporting large but relatively lightweight crops
- Poultry processors – for storing or shipping packaged chicken or turkey
- Food distribution centers – for dry goods, bagged grains, and prepackaged items
- Retail and e-commerce warehouses – for bulk shipping of non-fragile consumer goods
- Recycling centers – for collecting and sorting lightweight plastics, paper, or textiles
- Apparel and textile manufacturers – for shipping folded clothing or fabric rolls
- Auto parts suppliers – for lighter parts like filters, hoses, or packaging inserts
| Popular Sizes (LxWxH") | 48x40x40, 36x36x36, 48x45x40 |
| Length Variation | 24-50" |
| Width Variation | 24-50" |
| Height Variation | 24-50" |
| Weight Capacity | 200-1200 lbs |
Size and Capacity
2-wall bulk boxes come in a range of sizes and support loads between 200 and 1,200 lbs.
Common Sizes
- 47×37 Gaylord Boxes: covers the footprint, typical capacity, and what loads this size suits.
- 48×40 Gaylord Boxes: the standard pallet-footprint size; note it pairs cleanly with 48×40 pallets.
- 42×34 Gaylord Boxes: the compact option; good for denser or heavier materials where a smaller footprint helps.
Not sure which wall strength fits your load? Read "Why wall count matters when choosing Gaylord boxes".
Additional Options
Some double wall bulk bins include extra features that help the box hold its shape, stack better, or handle heavier loads. These options can be helpful if you are shipping bulky items, stacking boxes in storage, or reusing boxes multiple times.
Reinforcement options:
- Polybands: Polybands are strong plastic bands built into or wrapped around the box for added support. They help reduce bulging when the box is filled and can make the box stronger for storage, shipping, or repeated handling.
- Octagonal structure: Some 2-wall Gaylord boxes have an eight-sided shape instead of a standard rectangular shape. This design helps spread weight more evenly, which can help the box keep its shape and stack more securely. Octagon boxes are often used for produce, food distribution, recycling, and other bulk materials.
Used 2-wall Gaylord boxes are commonly available and typically cost $6–$10 per box, depending on size, condition, quantity, and location.
| Shape | Rectangle or Octagon |
| Type | Standard, HPT |
| Bottom Flaps | Partial, Full, Trey Bottoms |
| Used Pricing Per Box | $6.00-$10.00 |
| Units per Pallet | 25-100 |
| Units per Truckload | 400-1800 |
More About Wall Sizes
Gaylord box “wall count” refers to how many layers of corrugated cardboard are used to make the box. In general, more walls mean more strength and a higher weight capacity.
A double-wall cardboard bulk container has two layers of corrugated cardboard. This gives it more strength than a 1-wall box, while still keeping it lighter and more cost-effective than 3-, 4-, or 5-wall boxes.
For many light- to mid-weight products, a 2-wall box offers a good balance of strength, price, and ease of handling. For heavier, sharp, fragile, or high-value loads, you may want to compare it with a stronger wall count.
To see how 2-wall boxes compare with 3-, 4-, and 5-wall options, visit our Gaylord boxes page.
Find 2-Wall Gaylord Boxes Near You
Verde Trader lists used 2-wall Gaylord box inventory in cities across all 48 states. Customer pickup is available at the box location on most listings. We also arrange nationwide shipping at a flat $500 rate under 100 miles and $3 to $5 per mile beyond that.
Don't see your city? Browse all locations for the full directory, or request a quote on any listing for delivery anywhere in the United States.
FAQ
What is a 2-wall Gaylord box?
A 2-wall Gaylord box is a bulk corrugated container built from two laminated layers of corrugated board. It is a lightweight, cost-effective option suited for loads up to around 1,200 lbs.
How much weight can a 2-wall Gaylord box hold?
Most 2-wall boxes hold between 200 and 1,200 lbs depending on size and bottom style. Full flap bottoms provide the most support for heavier loads within that range.
What is the difference between a 2-wall and a 3-wall box?
A 3-wall box adds a third corrugated layer, giving it more crush resistance and a higher weight capacity — typically up to 1,500 lbs or more. If your load is dense, sharp, or moisture-exposed, a 3-wall box is the better choice. For lighter, dry goods a 2-wall box is more economical.
How much do used 2-wall Gaylord boxes cost?
Used 2-wall boxes typically run $6 to $10 each depending on size and quantity. New boxes run $12 to $60. See our Gaylord box pricing guide for a full breakdown.
What sizes do 2-wall Gaylord boxes come in?
Common sizes are 47×37×40", 48×40×36–42", and 42×34×36", with heights ranging from 24 to 50". See the Gaylord box dimensions guide for a full reference.
Are 2-wall Gaylord boxes sold in bulk only?
Yes. Boxes are sold by the pallet or truckload in lots of 25, 50, or 100. Single box purchases are not available.
Sources
Claims on this page are based on the following industry standards, manufacturer specifications, and peer-reviewed research. They answer different questions, so we keep them separate.
Industry standards (what is defined)
- ASTM D5168. Practice for fabrication and closure of triple-wall corrugated fiberboard containers. The primary standard for Gaylord-grade construction.
- ASTM D4727. Standard specification for corrugated and solid fiberboard sheet stock. Covers board grades, classes, and single-, double-, and triple-wall flute combinations.
- ASTM D5118. Practice for fabrication of fiberboard shipping boxes. Defines box styles including RSC and half-slotted construction.
- ASTM D642. Standard test method for compressive resistance of shipping containers. Defines the box compression test (BCT) method used for stacking strength claims.
- TAPPI T 811. Edgewise compressive strength of corrugated fiberboard (ECT). The standard test method for edge crush ratings.
- Fibre Box Association Glossary. Authoritative definitions for flute types, wall counts, ECT, and corrugated terminology.
- Fibre Box Association — The Fibre Box Handbook. Industry reference covering box styles, carrier rules (Item 222 / Rule 41), flute types, and testing.
Peer-reviewed research
- Compressive Strength of Corrugated Packages with Cutouts (PMC, open access). FEA and BCT study on how vents and hand-holes affect stacking strength in multi-wall corrugated.
- Influence of Humidity and Temperature on Corrugated Board Mechanical Properties. NC State / BioResources. Climate effects on board stiffness and edge crush strength.
- Optimal Design of Double-Walled Corrugated Board Packaging. ResearchGate. Design optimization study specific to double-wall corrugated construction.
Manufacturer specifications
- Cascades — Corrugated Bulk Bins (2–5 wall). Multi-wall and octagonal bulk bin specs including stacking and bulge-resistance data.
- International Paper — Laminated Bulk Bins and Totes. Laminated bin construction supporting loads up to 3,000 lb.
- Smurfit Westrock — Gaylord Boxes and Octabin. Gaylord definitions, construction, and the ComboPAC integrated-sleeve design.
- Greif — Bulk Laminated Bins. Double and triple laminated Gaylord specs with custom sizing information.
- Packaging Corporation of America — Heavy-Duty Packaging and Bulk Bins. Double and triple-wall bulk bin range and grade options.
Terminology and background
- Wikipedia — Bulk Box. Overview of terminology, construction types, and history. Verify specifics against primary sources.
- Wikipedia — Gaylord Container Corporation. Origin of the genericized trade name "Gaylord box."
Our sales data (what people actually buy)
- Verde Trader sold-order data. More than 8,000 Gaylord box orders through mid-2026. Used pricing ranges and sizing figures on this page reflect actual sale prices from our own transaction records, not estimates.
