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The Benefits of Choosing Plastic Pallets
Providing a durable, lightweight, and sanitary alternative to wood, plastic pallets are frequently used in food, pharmaceutical, and manufacturing industries. They're resistant to moisture, pests, and chemicals, reducing contamination risks and outlasting wood pallets. Additionally, the consistent size and weight of plastic pallets supports automation, and their reusable nature promotes sustainability and lower long-term costs.
Understanding the Different Types of Plastic Pallets
Plastic pallets come in styles to suit different storage, transportation, and handling needs. The three main types are rackable, stackable, and nestable, each designed for specific applications.
Built for use on pallet racks, these pallets have a reinforced structure that provides stability and support for heavy loads.
Designed for secure stacking, these pallets have a flat bottom that allows them to be safely placed on top of one another.
Featuring a space-saving design, these pallets have feet that fit into each other when stacked.
Forklift Entry Styles: 2-Way vs. 4-Way Pallets
These pallets come in 2-way and 4-way entry designs, each with distinct benefits. The right choice depends on your handling equipment, storage needs, and load requirements:
- 2-way entry offers stability for heavy loads but limit maneuverability, allowing access from only two sides.
- 4-way entry provides access from all sides, enhancing versatility and efficiency in tight warehouse spaces.
Top Deck Designs
The top deck design of a plastic pallet plays an important role in its functionality, and different industries require specific deck styles to accommodate their storage, transportation, and hygiene needs. The three main types of top decks are open, closed, and drum, each offering unique advantages.
Features a ventilated or slotted surface, reducing weight and allowing for airflow, easy cleaning, and liquid drainage.
Has a solid, flat surface that provides better support for small items and prevents debris buildup.
Designed with recessed areas or grooves to hold drums securely in place, ensuring stability during storage and transport.
Bottom Deck Designs
Plastic pallets come with different bottom deck configurations designed to suit various handling and storage needs.
Standard Plastic Pallet Dimensions and Uses
Choosing the right plastic pallet size helps ensure efficient handling, compatibility with racking systems, and optimal use of warehouse space. They're available in a variety of standard sizes to accommodate different industries, storage systems, and transportation needs, and you'll find some of the most common options listed below:
| Pallet Size (inches) | Pallet Size (mm) | Common Use |
|---|---|---|
| 42 x 42 | 1067 x 1067 | Chemical, beverage, and drum storage |
| 44 x 44 | 1118 x 1118 | Common in the petroleum and chemical industries |
| 45 x 45 | 1143 x 1143 | Automotive and export applications |
| 48 x 36 | 1219 x 914 | Automotive, manufacturing, and warehousing industries |
| 48 x 40 | 1219 x 1016 | Shipping, warehousing, and general industries |
| 48 x 48 | 1219 x 1219 | Bulk storage and heavy-duty applications |
| 47.2 x 31.5 | 1200 x 800 | European logistics and transportation |
| 43.3 x 43.3 | 1100 x 1100 | International shipping and storage |
