A rebottled IBC is a bulk container with a brand-new plastic bottle inside a reused metal cage and pallet. The clean, unused bottle makes it safe for storing food, chemicals, and other sensitive materials. It's a reliable, affordable, and eco-friendly choice for many businesses.

About Rebottled IBCs

Ideal for industries handling hazardous and nonhazardous materials in bulk
Approved for Packing Group II and III materials
Meets DOT/UN 31HA1/Y design, testing, and compliance standards
Suitable for liquids with specific gravity up to 1.9
Available in 275-gallon and 330-gallon sizes

Standard Features and Options

Standard features for rebottled intermediate bulk containers include a high-capacity inner tank, a sturdy metal frame for protection, an outlet valve for controlled dispensing, and an inlet cap. Designed for versatility, rebottled IBCs are ideal for storing liquids, chemicals, and food-grade materials while providing a reliable and sustainable alternative to new totes.

Condition	New bottle with a refurbished cage
Capacity	275 gallons or 330 gallons
Materials	HDPE, galvanized steel
Color	Natural, white, or UV black or white
Pallet	steel or composite

Dimensions (LxWxH)	48x40x46" or 48x40x54"
Inlet	6" solid, 6" vented, or 6" with 2" bung
Outlet	2" or 3" NPT, camlock, or buttress
Gasket	EPDM or Viton
UN rating liquid	UN31HA1/Y

The IBC Rebottling Process

Rebottled IBC totes are created by pairing a new HDPE inner bottle with a cleaned and repaired outer cage. Here's how the process works:

Removal: The used inner bottle is removed from the metal cage and sent for recycling.
Cleaning: The outer metal cage and pallet are thoroughly cleaned with detergent and steam to remove any leftover residue.
Repairing: Any damage—such as dents, rust, or broken parts—is fixed to restore the cage’s full strength.
Testing: Shortly after being blow molded, the new HDPE bottle (with pre-attached valve) is pressure-tested to ensure it meets DoT/UN safety standards.
Installing: Once tested and approved, the new bottle and valve are securely placed into the refurbished cage for final assembly.